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Casting

Die casting:  The die casting process forces molten metal under high pressure into mold cavities (which are machined into dies). Most die castings are made from nonferrous metals, specifically zinc, copper, and aluminum-based alloys, but ferrous metal die castings are possible. The die casting method is especially suited for applications where many small to medium-sized parts are needed with good detail, fine surface quality, and dimensional consistency.

Brass : Brass has long been a popular material for decoration for its bright gold-like appearance, e.g. for drawer pulls and doorknobs. It has also been widely used for all sorts of utensils due to many properties, such as low melting point, workability (both with hand tools and with modern turning and milling machines), durability, electrical and thermal conductivity. It is still commonly used in applications where low friction and corrosion resistance is required, such as locks, hinges, gears, bearings, ammunition casings, zippers, plumbing, hose couplings, valves, and electrical plugs and sockets. It is used extensively for musical instruments such as horns and bells and also used as a substitute of copper in making costume jewelry, fashion jewelry, and other imitation jewelry. The composition of brass, generally 66 percent copper and 34 percent zinc, makes it a favorable substitute for copper-based jewelry as it exhibits greater resistance to corrosion. Brass is often used in situations in which it is important that sparks not be struck, such as in fittings and tools used near flammable or explosive materials.

Metal:  In metalworking, metal is heated until it becomes liquid and is then poured into a mold. The mold is a hollow cavity that includes the desired shape, but the mold also includes runners and risers that enable the metal to fill the mold. The mold and the metal are then cooled until the metal solidifies. The solidified part (the casting) is then recovered from the mold. Subsequent operations remove excess material caused by the casting process (such as the runners and risers).

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